Vacuum Deposition Equipment

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Vacuum Deposition Equipment
Mega-Sapio 1700
（SGC-MS1700i）

Pursuit of increased production volume and one unit achieves productivity equivalent to two units

The Mega-Sapio 1700 was completed by realizing the shortening of the exhaust process, the film formation process, the venting process, and the stable operation of the equipment from the conventional Sapio 1700. A wireless monitor is used for the control system to realize highly accurate process control. A mass-produced machine with the same installation area as the conventional Sapio 1700, but with double the production volume, was born.

Applications

Antireflection film formation on resin substrate

Product Example

Camera lens for smartphones

Features

  1. 1. Double production ≫Production tact 1/2. Footprint Same as before.
  2. 2. Cost merit ≫ Reduction of production cost per lens unit price. Power consumption reduction (energy saving effect)
  3. 3. Can be modified from conventional equipment ≫ Conventional Sapio 1700 can be converted to MS (Mega-Sapio)

Performance

Exhaust process

・High tact specifications
Adopted a new mechanism for exhaust and heating system

Film formation process

・High-rate vapor deposition specifications
Wireless monitor, Adopted a new ion source

Bent process

・Adopts a new vent mechanism

Stable operation of equipment

・Adopts operation monitoring system EPIoT

Performance comparison * Sapio1700 standard
Comparison item Sapio 1700 Mega-Sapio 1700
①Lens load capacity 1 1
➁Production tact 1 0.48
③Production volume
* ①/②		 1 2.08
④Area productivity
* 37m2		 1 2.08
⑤Film formation reproducibility ◎ ◎
⑥Power consumption　
* Per production volume		 1 (42kW×1.5h=
64.7kW)		 0.62 (55kW×0.7h=
39.6kW)

Fully equipped with resin lenses reduces production takt time by approximately 53%

Fully equipped with resin lenses reduces production takt time by approximately 53%

* These are reference data for specific conditions and are not guaranteed values.

Layout Image

Installation area W (mm) D (mm) H (mm) Weight (kg)
Main body 2,670 3,200 3,020 6,700
Operation board 625 2,160 2,385 650
Electron gun power supply 570 760 1,545 370
Pumping unit 900 1,491 1,298 1,200
Meissner trap freezer 780 710 1,710 400

Specifications

Exhaust Pump 26 inch DP×2，RP, MBP, Dual meissner trap
Power supply capacity AC200～220V／Approx.134.3kVA
Vacuum chamber Φ1,700mm
Required water Approx. 8.16m3/Hr
Required compressed air 0.5～0.7MPa
Product catalog